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  • studded fin tube
  • studded tube
  • studded fin tube
  • studded tube

Studded Fin Tube

The STUDDED Fin Tube is manufactured by Resistance Welding of Studs on the Bare tubes

The fins are produced using an electrical resistance welding process, where the fin material—typically a stud or rod—is welded directly to the base of the tube. This method ensures a strong, durable bond between the fin and tube, enhancing the overall heat transfer performance.

Steel studs are automatically resistance welded to tubes, creating high-quality forge welds. Our state-of-the-art studding machines can accommodate tube diameters ranging from 60mm to 219mm outer diameter (o/d), with a standard stud diameter of 12.7mm.

This advanced welding process supports the combination of various material grades for both studs and tubes, including carbon steel, alloy steel, stainless steel, and high nickel alloys. After the studding process, alloy steel tubes undergo a stress-relief treatment according to the relevant specifications for the specific class and grade of steel, ensuring enhanced durability and performance.

Sr. No

Particulars

Range

1

Base Tube Material

Stainless Steel, Carbon Steel, Alloy Steel, Titanium , Copper, Duplex Stainless Steel, & Inconel etc. (all material in the theoretical limit)

2

Base Tube OD

60 mm to 219 mm

3

Base Tube Thickness

3 mm to 28mm

4

Base Tube Length

2000 mm Min To 15000 mm

5

Stud Material

Carbon Steel/Stainless Steel/Alloy Steel

6

Stud Diameter

6mm to 25.4mm

7

Stud Density

15.88mm or 63 Studs Per Plate Per Meter (Can Be Customized to Clients Requirements)

8

Stud Height

10mm to 60mm

9

Bare Ends

As per Client Requirement

STUDDED TUBE

Characteristic of Studded Tubes

Fin to Tube Bond:
  • Quality: Excellent
  • Ensures a secure attachment, optimizing heat transfer and mechanical durability.

Heat Transfer Efficiency:

  • Rating: Excellent
  • Delivers superior thermal performance due to optimal fin-to-tube bonding.

Mechanical Resistance:

  • Rating: Excellent
  • Designed to withstand frequent cleaning with high-pressure jets without damage, thereby reducing downtime and extending the tube’s service life.

Corrosion Protection:

  • Protection Level: Excellent
  • Provides comprehensive corrosion resistance by fully covering the base tube (excluding bare ends), safeguarding against environmental exposure.

Temperature Range:

  • Specification: Variable
  • Dependent on the material properties of both the fin (stud) and the base tube, suitable for a wide range of operating temperatures.

Special Application

Steel studded tubes are utilized in place of finned tubes for heat transfer applications within the petrochemical industry, particularly in furnaces and boilers. These environments often feature highly corrosive surfaces and dirty gas streams that necessitate frequent or intensive cleaning. The robust construction of steel studded tubes makes them well-suited for such harsh conditions, providing durable and reliable heat transfer solutions in challenging petrochemical processes.

studded fin tube
Do you have stock for urgent shipment?

Yes.

Due to our extensive inventory and strong relationships with raw material suppliers, we are capable of fulfilling urgent delivery requests for materials. We adhere to stringent quality standards by exclusively utilizing Prime Quality base tubes and Fin Stud Material.

Our Stud Fin Tubes/Stud Fin Pipes are available with EN 10204 EN 3.1 and EN 3.2 certifications, ensuring their compliance with international standards. Additionally, we offer the option of Third Party Inspection from any reputable inspection agency, providing further assurance of our products’ quality and integrity

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